1)
Introduction to the Center
The last decade has witnessed revolutionary
changes in industry and business especially in tool & Die making. CNC based
machines have replaced all the conventional machines in order to meet the
speed, accuracy and intricacy. Latest advances have taken place in designing
and manufacturing of the mould and dies. Conventional drafting board is
replaced by various design software/packages through which we can develop the
moulds and dies with ease and accuracy. Unlike making number of corrections in
the mould, today we are having various simulation software like mould flow and
rapid prototyping techniques by which we can analyze all features and working
of the moulds before actual making of the mould thereby avoiding various
correction in mould and dies. Hence, to cater to these needs of industries,
Indo Danish Tool Room has been established in 1991 at
Conscious of the need to upgrade the skills
of the technical personnel in the industry, IDTR has launched multifarious
short term courses-both regular & tailor made to meet the specific demands
of the industry.
IDTR has been constantly striving to
redesign its courses to meet the challenges of change keeping pace with global
advancement in technology.
2. ABOUT THE COURSE:
Mechanical Engineering has been undergoing
some radical changes in the recent years. To stay competitive (and remain in
business), companies are being forced to shorten the time it takes to design
and manufacture new products and to reduce total costs. Companies simply cannot
compete in a global marketplace by continuing to use old methods.
To meet the goal of reducing the design
time, many companies today are changing the method of organizing the
engineering process. A parallel or concurrent process is needed where the
different disciplines within an organization (such as design, analysis,
manufacturing, administration, etc.) work together more closely as in integrated
team.
A foundation to this is “Manufacturing”
where the complete product geometry is manufactured through CAM(Computer Aided
Manufacturing) software with the help of cnc machines
.this product can be shared by the entire manufacturing team & design team
or many different uses as mass properties calculation, interference studies,
stress analysis and manufacturing planning.
3.
Aims & Objective:
4.
Who can avail this opportunity:
Diploma
in Mechanical / Production/Mould Making/ Automobile engineering or equivalent are eligible for taking
admission. The company sponsored candidates will be preferred. Unemployed/Fresh
Diploma holders and those final year students awaiting result can
apply.
5. Duration:
·
1 Year full time.
·
Candidates will be required to work on flexible
hours. (6days a week)
6. Fee:
Rs. 48,000/- (To be paid in 3
Installments)
At the
time of
registration - Rs 1000/- (part
of the course fee)
(*
Fees ones deposited will neither refundable nor transferable to another any
candidate)
7. CAUTION MONEY
Caution
Money Rs. 1,000/- has to be deposited by the
candidate, which is refundable after successful completion of the course.
8. HOSTEL
Dormitory accommodation may be
arranged in IDTR’s trainees Hostel subject to
availability of the same. The dormitory accommodation charges will be Rs. 1000 or Rs. 1500 per month
per candidate. For this candidate has to submit the total Hostel fees (i.e.
month of staying) on the starting date i.e. Rs.
12,000/-. In the hostel cot, mattress & pillow will be provided. For fooding mess is available on approx. monthly charge of
Rs.1550 or Rs. 1700. Mess is compulsory for
hostellers.
9. How to apply
Send the filled up application form along with attested Xerox copies of
your certificates to Manager (Training)
with DD of Rs.
1000/- in favour of Indo Danish Tool Room, payable at Jamshedpur. In the event of selection this money will be adjusted in the course
fee.
10. CONTACT
PERSON
For more information or any other
queries please contact Mr. M. K Gupta (Mobile no. 9431301686) during office hours
on working days. (Sunday closed)
11. Course Content
(A) AutoCAD
Ø Introduction to computer.
Ø System requirements for
AutoCAD.
Ø Graphics Screen of AutoCAD.
Ø Menu Area Setup for
drawing.
Ø Creation of 2D Drawings: -
Point, Line, construction line, multiline, polyline, ray, arcs, circle, rectangle, polygons, ellipse, spline, etc.
Ø Modification 2D Drawing: -
Fillet, chamfer, trim, mirror, scaling, stretch, copy, move, offset, array,
lengthen, extend, break, join, etc.
Ø Assigning of different line
type to objects: - Dashed line, hidden line, center-line, dotted line, border
line, gas line, tracks, zig zag,
etc.
Ø Transparent Overlay
(Layer).
Ø Tables, Text, Hatching,
Gradient.
Ø Block, W Block,
Ø Modeling 3D Objects: - with
the help of box, cylinder, sphere, cone, torus,
wedge, extrude, revolve, slice, section, interference, etc.
Ø Editing 3D Objects: - with
the help of union, intersect, subtract, extrude faces, rotate faces, offset
faces, delete faces, move faces, imprint, shell, etc.
Ø Assign different colors to
different types of object.
Ø Generation of orthographic
& isometric views for a 3D component with different scales.
Ø Application of layers and
demonstrating the same along with application of slide show.
Ø Creation of 2D drawing
& 3D Objects.
(B)
DELCAM
Ø
Introduction
& Del
Ø
Generation
of work planes, curves surfaces
Ø
Surface
and solid extrusions
Ø
Line
projection, curve projection.
Ø
Surface
extrusions
Ø
Draft
curve, draft surface,
Ø
3-d modeling.
Ø
Roughing
cycle
Ø
Finishing
cycle
Ø
Boundary
generation
Ø
Introduction
to 3D Tool Path: feature machining, Creating Tool Paths, and Component
Machining & DNC Concepts.
Ø
Job
Setup
Ø
Nc
program output
Ø
Post
processing
(C) CATIA
Ø
Sketch: - Introduction to Sketch mode, Constraining and its types,
Animate constraining and automatic constraining, Creation of Basic Sketch
Tools, Usage of Relimination Tools, Transformation
Tools, 3D-Geomtery tools, Creating of Design Table, Usage of formulas, Catalog
and Catalog editor.
Ø
Part: - Creating of different bodies, Sketch based features, Dress-up
Features, Surface Based Features, Transformation Features, Boolean operations,
How to use power copy and Instantiate from document.
Ø
Assembly: - Different types of Constrain tools like, Coincidence,
Contact, Offset, Angle, Fix together, Fix, Views etc., Compute clash,
Sectioning Degrees of freedom status.
Ø
Drawing: - Creating different views, Creating drawings, Creating Bill
of Materials, Creating Annotations, Creating Dress up Features.
Ø
Sheet Metal: - How to create sheet metal parameters, Bends,
Swept walls, unfold and fold, She pocket, Stampings, patterns, Corners etc.
Ø
Core and Cavity: - Importing model, creating pulling direction, creating
parting surface, Transferring elements, and wire frame tools and operation
tools.
Ø
Mould Tool Design: - How to create mould base components,
Guiding Components, Locating components, Fixing components, Ejection
components, Injection components, Miscellaneous components etc.,
Ø
Prismatic machining: - PPR, Machining operations like: -
Pocketing, facing, profile countering, curve following, point to point
machining, Auxiliary operations like: - Post Processing Instructions,
Documentation for shop floor.
Ø
Surface machining: - Machining operations like: - Sweep Roughing, Roughing,
Penciling,
Ø
Z-Level
machining, Profile contouring etc., Auxiliary operations like: - Post
Processing Instructions, Documentation for shop floor.
Ø
DMU fitting: - Sequence and actions, Simulation,
animation and mechanism.
Ø
DMU Kinematics: - How to create new mechanism, Different types of joints, Fixed
part, How to use formulas, How to simulate, compile of simulation, Replay and
How to replay mechanism etc.,
(D) UNIGRAPHICS
·
Introduction - Introduction
to CAD/CAM Software, Scope of Unigraphics as
higher end software, Required hardware & software, High and & low end
software, Commands.
·
Drafting - Creating
geometry and modifying geometry, Creating dimension and Constraining
·
Modeling
- Introduction, 3D modeling, Plane creation, 3D Curve
, Extruding, Revolving, Part
modification, Using history access, Surfacing, Shell, Fillet, Draft, Sweep
& Through Curve, Free form feature.
·
Assembly - Introducing
assembly, Part constraining and B.O.M.
·
Manufacturing - 2D
& 3D Tool path generation, Post processing, Contouring, Facing, Drilling
etc
(E) SOLID EDGE
·
SOLID EDGE FUNDAAMENTALS
·
ASEMBLY
·
DRAFTING
·
SHEET METAL
(F) Master cam
Ø Introduction & Master
cam interface
Ø Concept of construction
plane
Ø General selection plane
Ø General selection method
Ø Creation of line, Arc,
circle rectangles etc.
Ø Analyzing the geometry
Ø Modifying geometry: fillet,
trim, join, x-form, mirror, rotate translate, offset etc.
Ø Introduction to 2d
tool-path: contour, pocket, drill, NC parameters, generating tool paths,3d wire frame.
Ø Surface creation by loft,
ruled, coons, and revolved, swept, draft, trim/extend etc.
Ø Tool planes, non
Associative tool path parameter
Ø
Introduction
to 3d tool path: multi surface, flow line, creating tool paths, component
machining & DNC concepts.
(G) ANSYS
Ø Introduction to Finite Element Method (FEM) Concept.
Ø Basic FEM Terminologies.
Ø Structural Analysis.
·
Static. (b) Modal. (c) Harmonic. (d) Transient (c) Buckling
Ø Thermal Analysis
Ø Steady state thermal
analysis. (b)
Transient thermal analysis. (c) Project.
(H)
PRO/ENGINEER –Wildfire
Ø
Introduction
- Introduction to Pro/E
software, CAD/CAM through Pro/E, Area & advantages of Pro/E.
Ø
2D Sketching - 2D Sketching tools and their uses, Practices
Ø
3D
Solid Modeling - Set up,
Change of datum plane name, Unit Change, Mapkeys,
Relations, and Family Table etc.
Ø
Protrusions
Making - Extrusion, Cut,
Different type of cuts and Practices
Ø
Producing
of Features - Round and its
different Type, Chamfer and Hole features, Straight, Standard and Sketched hole
features and Practices.
Ø
Protrusion
Making - Revolve, Sweep,
and Blend options, Revolve cut, Sweep cut and Practices.
Ø
Advance
options for Modeling - Variation
sec. Sweep, Swept blend, helical sweep and Practices.
Ø
Tweak
- Draft, Offset, Dome etc.
Ø
Assembly
- Assembly of project by
using all options like Mate, Mate offset, Orient, insert, Align etc.
Ø
Pro-Details
- Draw set up, Creating drawings,
Automatic dimensioning, Tolerance etc
Ø
Pro-Data
- Export-import of files.
Ø
Pro/Photo
Render - Creating photo
render images of Pro/E parts.
Ø
Pro/E
Sheet metal Design – Sheet
metal design, fast wall making, Secondary wall Bending developing, practice and
exercise.
Ø
Mechanism
Ø
Pro
Manufacturing - Mould
Designing, Casting, Pro-Mfg-Mill, Pro-Mfg-Mill, Pro-Mfg-Turning, Post
Processing.
(I) CNC Turning
(FANUC)
Ø
Introduction
to CNC Technology
Ø
Advantages
& Disadvantages
Ø
NC
& CNC Machine
Ø
Elements
of CNC Machine
Ø
Positional
Data (Absolute & Incremental Dimensioning)
Ø
Functions
of G- Code &
M- Code.
Ø
ISO
Specification for Insert, Cutting Parameters.
Ø
Data
Input Panel & their uses
Ø
Canned
Cycles - Roughing, Drilling, Peck drilling, etc.
Ø
Boring
Cycle
(J) CNC Milling (HAIDENHAIN
ISO)
Ø
Data
Input Panel & their Functions
Ø
Axis
Definition, Main function of M - Code
Ø
Dimensional
Programming
Ø
Programming
of Work piece Contour
Ø
Tool
Offsets
Ø
Tool
Radius Compensation & Tool Definition
Ø
Path
Functions
Ø
Contour
programming
Ø
Machining Practice: Concepts Of Operating a CNC Machine,
Operating Practice on CNC Mirac (Turning m/c)&
CNC Triac (Vertical spindle Milling) Machine, Machine
Homing, Work Offset, Tool Offset, Tool Changing, Profile machining etc.
(K) CNC TURNING (PMT)
Concept
of operating a CNC Machine, operating practice on CNC turning machine. Machine homing,
tool offset, automatic tool changing, profile practice, drilling, boring etc.
independently do programming and machining the job on the machine.
(L) CNC MILLING (BFW)
Ø
Introduction
of machining centre: operator panel, control panel keyboard, function keyboard
etc.
Ø
Concept
of programming on BFW
Ø
Three letters
commands
Ø
Contour
programming
Ø
Boring
cycle, drilling cycle, tapping cycle etc
Ø
Rotation,
mirror
Ø
Parametric
subroutine with example.
(M) Mould Theory & Design
Ø
Introduction
of different Plastic Material and their uses.
Ø
Processing
of Plastic Material
Ø
-Injection
Moulding, Blow Moulding,
Extrusion, Thermoform forming, Compression Moulding,
Transfer Moulding.
Ø
Injection
Mould processing & Machines of Injection Moulding.
Ø
Constructions
of Compression Mould, Core & Cavity dimensions Shrinkage, Tolerance, Draft
of Core and Cavity.
Ø
Design
Principles of Transfer Mould
Ø
Pot
Type, Plunger Type Transfer mould, Material & H. T of different Parts
Ø
Injection
Mould Construction
Ø
Two
Plate, Three Plate
Ø
Different
Parts and Function of each parts
Ø
Design
Principles of Injection Mould-
Ø
Sprue,
Runner and gate design and calculations
Ø
Ejection
System and application in design –
Ø
Project
of Standard Mould design
Ø
Project
of standard two Plate Mould design
(N) Press Tool Theory & Design
Ø
Principles
of Blanking and Piercing dies.
Ø
Introducing Terminology, Basic Blanking & Piercing
Operation., Description of blanking or Piercing die, Critical Stages of
Shearing Action on Metal., Typical Appearance Characteristic, Cutting Force,
Stripping Force, Clearance
Ø
Elementary
Blank dies and Pierce dies- Construction
Ø
Bending
dies.
Ø
Basics
of Bending, Estimating Flat Blank length, Simple “V” die for punch press
operation, spring back.
Ø
Compound
die- Principal of Operation, Construction.
Ø
Draw
die:- Principal of Operation ,no of Strokes, Press
Tool design .
Ø
Design
Practice of Progressive die.
Ø
Design
Practice of Compound die.
Ø
Design
Practice of bending die.
(O)
JIGS
& FIXTURES
Ø
Introduction
Ø
Jigs
& fixtures
Ø
Classification
of drill jigs and their uses.
Ø
Classification
and Fixtures and their uses.
Ø
Classification
and construction of drill bushes and their application.
Ø
Clamping
devices and their application
Ø
Degree
of devices and their application degree of freedom and principal location
(3:2:1 Location System)
Ø
Limit, Fit and Tolerances.
Ø
Recommended
materials for Jigs & Fixtures.
(P) Communication skill
Ø
Presentation skill
Ø
Group discussion
Ø
Interview technique
Ø
Career guidance
(Q)Manufacturing process
Ø
Turning
Ø
Milling
Ø
Grinding
(R) Metrology
Ø
Limit,
fit & tolerance
Ø
Gauges
& types of gauges
Ø
Geometrical
symbols & application.
Ø
Roughness
valve, grade no & application
Ø
GD
& T
(S) DRAWING
STUDY
Ø
Drawing
sheet size of title block
Ø
Drawing
reading
Ø
Understanding
of drawing symbols & other parameters.